Why is the process of cell carving and ceramic spraying important in the manufacturing process of ceramic anilox rollers?

    Ceramic anilox rollers play a vital role in the printing industry. The cell engraving and ceramic spraying processes during the manufacturing process determine the quality and life of the anilox rollers, so they are particularly important.

 

Cell engraving:

    1.Ink transfer: Cells are tiny uneven structures on the surface of the roller that are responsible for storing and transferring ink. Its depth, shape and distribution directly affect the transfer volume and uniformity of ink. Good cell design can ensure that the ink is evenly transferred to the printing plate, affecting the quality and consistency of the printed matter.

    2.Precision and detail: Precise engraving of cells is crucial to ensure print quality. If the cells are uneven or defective, it can cause inconsistent ink volumes or printing problems, such as uneven ink color or unstable pressure.

 

    JCTPRINT uses the most advanced laser engraving machine-ALE (Advanced Laser Engraving) laser engraving machine. The reason why it is so popular in the manufacture of anilox rollers

    1.Precision and controllability: ALE laser engraving technology can achieve highly precise cell engraving and accurately control the shape, depth and distribution of meshes. This precision helps ensure even ink transfer and print quality.

    2.Efficient performance: ALE laser engraving machine can complete the engraving process of anilox rollers quickly and efficiently. Its fast engraving speed and high degree of automation make the production process more efficient.

    3.Flexibility: This laser engraving technology has high flexibility and can be applied to different types of rollers and various printing needs. Different mesh sizes, shapes and distributions can be achieved by adjusting the parameters of the laser engraving machine to meet the needs of different customers.

    4.Quality stability: ALE laser engraving technology can provide relatively stable and reliable engraving quality, ensuring the consistency and accuracy of each mesh, thus ensuring the stability of the printing process and product quality.

Ceramic spraying:

    1.Wear resistance: Ceramic spray coating gives the roller excellent wear resistance, allowing it to withstand wear in high-speed, high-pressure printing environments. Ceramic material has excellent hardness and durability, maintaining the flatness and shape of the roller surface, ensuring long-term high-quality printing.

    2.Lubrication and Cleaning: Ceramic surfaces are generally easier to clean, which is important for ink removal and roller maintenance. It also provides better lubrication properties, aiding even ink transfer and smooth roller operation.

 

    JCTPRINT uses the most advanced ceramic spraying technology, and all uses Swiss SULZER spraying machines for the spraying process of ceramic anilox rollers

    1. Precise spray control: These sprayers have advanced spray control systems that enable highly precise coating. Through fine control, the uniformity and consistency of the ceramic coating can be ensured, thereby improving stability and quality during the printing process.

    2. High-resolution nozzle technology: Spraying machines usually use high-resolution nozzle technology to accurately spray ceramic materials on the roller surface. This high-resolution capability ensures accuracy and consistent shape of the mesh on the surface of the anilox roll.

    3. Fine spray thickness control: These equipment can achieve fine coating thickness control to ensure that the thickness of the ceramic coating is uniform and meets customer requirements. This is important to ensure even transfer of ink to the printing plate.

    4. Efficient coating speed: Swiss SULZER sprayers usually have high coating speeds and can quickly complete the coating process. This increases production efficiency and enables customers to obtain the ceramic anilox rolls they need more quickly.